As part of the development of EV battery cell& modules, define with the ACC AFS entities the tests to be carried out in accordance with the availability of ACC equipments, ressources and priorities defined.
- Analyze the Customer EV data related to ACC product, the ACC manufacturing data and define tests set-up and pass failed criteria in order to confirm or not the customer preliminary hypothesis and analyis.
- With the support of Protoline/TestFactory tests results and deviation with our internal standards/specifications analyze the raw data and identify the potential root causes of the failed ACC product.
- To support the customer on their site for deeper analysis for more complex or hazard failure.
As a Technical AfterSales Validation Engineer, you are responsible for defining and technically monitoring the AfterSales activities to which you are assigned:
o You act as the main technical contact with all stakeholders involved in processing the claim (ACC AFS entities, GigaF Quality, Diagnostic center/TestFactory/analytical lab, ACC logistics, Resident Engineer, and Customer technical AFS services).
o You define and develop the test plan to confirm the defect and identify the root causes by interacting with experts (chemistry, mechanics, electrical,..).
o You release a synthetesis report of the tests conducted and the identified failure mechanism.
o You write lessons learned (RETEX) for production plants and for Resident Engineers to make them autonomous in handling similar future failures.
o You act as a "Flying Doctor" on a customer's site to carry out initial diagnostic operations or safety measures before shipment.
Additionally, You ensure the test plan is followed and provide evidence of the failure:
o You issue Test Requests to the Diagnostic center and TestFactory.
o You write all test procedures, ensuring they comply with HSE and AFS entities requirements and constraints: procedure, means, expected results, timing, etc.
o You check the progress and monitoring (technical planning, KPI work package) of the tests.
o You analyze the raw data from various tests/teardowns and analytical lab data with the support of experts or designers if needed.
o You continuously shared lessons from experience throughout the different ACC entities and propose improvements to prevent recurrence.
Moreover, You interface with ACC/Customer AFS teams:
o You are the technical reference to remotely support teams at customer sites by guiding them in diagnostics or technical activities to facilitate initial analysis of the failure.
o You are the technical reference who physically supports on-site customer expertise or activities related to packaging/disassembly/shipment of faulty products at customer AFS sites.
o You rely on the V&V AFS manager and GigaFactory Quality Plant services to define additional controls to eliminate and/or detect identified failures before shipment to the customer.
o You regularly report the status of identified failures to improve validation teams' understanding of requirements to strengthen tests impacting product specifications (reliability, safety, performance criteria, etc.).
o You monitor product specification changes, as well as validation plans conducted by product engineering teams, to update documents/tests to be performed in case of SAV returns and to train teams at customer sites.
Knowledge / Know how:
Li Ion battery, FMEA/PFMEA, Electrochemical and battery manufacturing process, thermal and safety.
Battery tests (electrical, mechanical, thermal, cell tear down) & diagnostic
Knowledge in electrical/ mechanical /thermal structure Functionnal analysis, BMS, data analysis
Problem-solving, and Customer focused state of mind
Reactive, Well organized, Good relationship / communication.
Experience:
Min 3 to 5 years in similar job activities
Qualifications (diplomas, languages…):
Master’s degree or Eng degree
English & French mandatory
Key behaviours:
Li Ion battery, FMEA/PFMEA, Electrochemical and battery manufacturing process, power electronics.
Lab equipments for data acquisition and measurements.
Bench test for cell & module (electrical, programming, data extract,…)
Quality tools for serial production control plan
PLM tools
Some extra skills which make the difference:
Chemical knowledges with analytical equipments
Reliability standards (FIDES, MILHDBK217, NPRD….).
Pressure on workload during crisis management.
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